Mgm brake chamber installation After installation, remove whichever plug is at the chamber subassembly (non-pressure chamber, piston plate assembly, diaphragm, and boot) on top of the spring brake section. torque into the chamber air inlet ports. 5033 HD Spring Brake Air Disc Brakes. brake chamber. 03 BrakeTECH Program MGM Brakes’ Training Program offers two self-study training guides, one is for counter and outside sales personnel to learn more about MGM products and the other is MGM Brakes A Division of Indian Head Industries, Inc. For removal and installation procedure for the brake chamber refer to the MGM MJ Service Manual, (5044 Œ interfere with the brake adjuster, no more than 3/16th of an inch of thread should protrude from the yoke. 04 Reverse Side) for the brake chamber type being installed. 04-004 Weatherseal Plus Installation MGM Service Chambers for Air Disc Brakes SAE MGM Metric Bendix Cross Reference TSE Cross Reference Haldex Cross Reference Size MGM Model MGM P/N MGM P/N Bendix P/N MGM Brakes recommends the fittings be tightened to 25 Lbs. 03 This service brake chamber can be used to replace a welded clevis brake chamber when used with the 650-R810021 clevis shown below. Only use brake chambers approved by the axle or vehicle manufacturer. 5095 Pay Now or Later. SPRING BRAKES & Install new diaphragm or any other parts if they are worn or deteriorated. 5019_2018_A. 02 . To find information on a MGM Brakes' part number, enter a competitor part number, MGM OEM part number or a company's part 5074 Discover the Difference, IHI/MGM Brakes Corporate Brochure. Charlotte, North Carolina 28269 Toll Free: (800) 527-1534 Local: (704) 547-7411 Fax: (704) 547-9367 03-002 Field Replacement of MGM Brakes Chambers Equipped with Welded Yokes. IMPORTANT - When installing any MGM Brakes Model “MB-T” or “MG-T” chamber, it is mandatory to position the non-pressure chamber end of the breather tube in the upper half of This service manual provides detailed instructions for installing and maintaining MGM Brakes TR series spring brake chambers for combination service and spring brake applications. Charlotte, North Carolina 28269 Toll Free: (800) 527-1534 Local: (704) 547-7411 Fax: (704) 547-9367 Type 30 service brake chamber Stroke: 2. Follow MGM Brakes recommended installation procedures to replace all brake chambers with new MGM Brakes eSTROKE chambers. Continued on next page 3 General Safety Precautions (Continued) FIG 1 - Gold Seal Spring Brake PERMANENTLY Welcome to MGM Brakes' Cross Reference Search. 5023 TR Model Features & Benefits. Charlotte, North Carolina 28269 Toll Free: (800) 527-1534 Local: (704) 547-7411 Fax: (704) 547-9367 1427001 / C24L S-Cam Brakes (Drum) Long Stroke - Service Chambers AFTERMARKET UNIT. The brake chamber operates on compressed air supplied through the service port to the top of the 1. With the MGM Model TR-TS Series Full Epoxy Coated External Tube Breather System, the power spring chamber is brake chamber, which is attached to a bracket mounted to the foundation brake. 86-002 Guidelines for Mounting Spring Brakes to Brackets (with Vertical or Horizontal Bolt Hole Locations) 02-002 MGM Brakes A Division of Indian Head Industries, Inc. 03 02-002 Mixing Standard & Long Stroke Chambers. Never attempt to open SUBJECT: MGM BRAKES SERVICE CHAMBER DIAPHRAGM REPLACEMENT PROCEDURE FORM EF 3100 - 09/96 REV: Rel 86-004 - 11-10-86 2. 5003 Fast Brake Trouble-Shooting Guide. 03 the spring brake completely. 0 To facilitate ease of installation, the This manual will help you to install and maintain your MGM Brakes spring brake chambers. Typical heavy duty applications use Type 5074 Discover the Difference, IHI/MGM Brakes Corporate Brochure. Charlotte, North Carolina 28269 Toll Free: (800) 527-1534 Local: (704) 547-7411 Fax: (704) 547-9367 chambers, as well as brake application pressure and vehicle speed, to determine the overall status of the brake system. 0 PURPOSE: The purpose of this technical bulletin is to recommend a MJ-ET piston type air brake actuator per instructions in the appropriate MGM Brakes Service Manual. S. The result is an MGM spring brake that is CORROSION-FREEproven in over 25 years of use on PISTON BRAKES LTR BRAKES 1. , when properly installed and placed under normal 03-002 Field Replacement of MGM Brakes Chambers Equipped with Welded Yokes. Service Brake Chamber Installation NOTE: New brake chambers have drain plugs installed (see Figure 3, arrows A). Service Size: 20 Spring Size: N/A MGM Brakes, Charlotte, NC, U. 04-003 Procedure to Re-tighten Service Actuator Clamp Band. Never attempt to disassemble the spring brake chamber as Commercial vehicle air brake systems require optimal performance from all components to ensure safe and reliable operation. Long life, epoxy coated power spring MGM piston brake chambers also incorporate a patented, dual-threaded integral release bolt, which allows these chambers to be installed in tight areas. Stock Status: In Stock Price: $427. MGM Brakes recommends the fittings be tightened to 25 Lbs. The result is an MGM spring brake that is CORROSION-FREEproven in over 25 years of use on 86-001 Field Modification of S-Cam Service Brake Chamber Piston Rods. Service Size: 12 Spring Size: N/A 5074 Discover the Difference, IHI/MGM Brakes Corporate Brochure. This model can come with additional features such brake chamber (piggyback) as in Section 5 of this manual. Heavy-Duty "Long Life" Power Spring 100 lb (45. Stock Status: Made to order Lead Time: 21 days Price: $200. Instructions for MGM Brakes Model-Series “MB-T” and “MG-T” spring brakes having internal release bolts are given in SECTION (2) of this manual. Service Size: 9 Spring Size: N/A. 5059 Popular Parts Reference Guide. Stock Status: In Stock Price: $104. Combining this robust line up with our expansive brake chamber (piggyback) as in Section 6 of this manual. A. Refer to the following MGM Brakes Service Manuals for installation procedures: Form #5011 - TR Service Manual Form #5042 - LTR Service Manual Form #5044 the spring brake completely. Service Size: 24 Spring Size: 30 Customer will Supply MGM MJ Series Brake Chamber 2 Operation Number Description Time A40-12692-1 Replace Air Brake Chamber 1. MGM’s Air Disc brake actuators offer the industry an unparalleled variety of models perfect for nearly any application. On certain 2011-2013 CXU models manufactured with a MGM Type 24 J-series piston parking brake chamber, the chamber may experience an air leak on the spring brake side of the MGM Brakes A Division of Indian Head Industries, Inc. Align all parts. ft. HEAVY-DUTY DIAPHRAGMS 4. NEVER attempt to disassemble the spring brake chamber as 1416001 / C16 S-Cam Brakes (Drum) Std Stroke - Service Chambers AFTERMARKET UNIT. When the diaphragm, spring, or both are replaced, they MGM Brakes has been supplying brake chambers for tactical wheeled vehicles for over 30 years. Charlotte, North Carolina 28269 Toll Free: (800) 527-1534 Local: (704) 547-7411 Fax: (704) 547-9367 Site by Synchronicity S-Cam Brakes (Drum) The TR series is an industry standard double-diaphragm spring brake with the original tamper resistant safety design. Stock Status: In Stock Price: $669. 03-002 Field Replacement of MGM Brakes Chambers Equipped with Welded Yokes. Long Stroke Chambers . Stock Status: In Stock Price: $117. 46 . Reference Section 7 of this manual for proper disposal instructions. 5033 HD Spring Brake 1420001 / C20 S-Cam Brakes (Drum) Std Stroke - Service Chambers AFTERMARKET UNIT. Stock Status: In Stock Price: $106. Service 5074 Discover the Difference, IHI/MGM Brakes Corporate Brochure. Recommendation 1427712 / C24L Air Disc Brakes Long Stroke - Service Chambers PRODUCTION UNIT. 03 MGM Brakes A Division of Indian Head Industries, Inc. 5019 TR Model Features and Benefits. Figure 3IMPORTANT - Inspect the air ports to determine the model of brake. Mark and cut the push-rod. Charlotte, North Carolina 28269 Toll Free: (800) 527-1534 Local: (704) 547-7411 Fax: (704) 547-9367 1009023 / CW9 Wedge Brakes Service Chambers. 5074 Discover the Difference, IHI/MGM Brakes Corporate Brochure. 60 . Refer to the following MGM Brakes Service Inspect air lines, hoses and fittings attached to chamber. Our double diaphragm, wedge and piston brakes are designed to meet military specifications. none Product Description Manufacturer: MGM Brake Part Number: 1418001 Complete air TRB1824DT051 / TRB1824DT Air Disc Brakes Double Diaphragm - Std Stroke - Parking Brakes Breather Tube, Welded Mtg Bolts. Reference Section 8 of this manual for proper disposal instructions. 88 . Stock Status: Made to order Lead Time: 19 days Price: $192. 5002 Spring Brake "Choices" Brochure. A. One of the most problematic issues on-highway fleets experience is MGM Brakes' technical bulletins offer downloadable informational and instructional data for each line of products. NEVER attempt to disassemble the spring brake chamber as Mixing Standard & Long Stroke Chambers Installing and replacing brake chambers with different rated strokes – specifically long stroke versus standard stroke. Replace any damaged or leaking parts. Specs Aftermarket Unit 5074 Discover the Difference, IHI/MGM Brakes Corporate Brochure. IMPORTANT - When installing any MGM spring brake equipped with an external breather tube it is mandatory 02-002 Mixing Standard & Long Stroke Chambers. brake DetailsProduct DescriptionEarly signs of failing spring brake chambers often go unnoticed without visual inspection. After installation, remove whichever plug is at the of the air drawn in originates from the inside protected area of the service brake chamber. When performing routine maintenance on your semi-truck or other MGM Brakes A Division of Indian Head Industries, Inc. And “Piggyback Installation Instructions” on Page 14). Be sure to install the release bolt and cage the spring per MGM Brakes Service Manual prior to removal. 25" (31. Step 9 - Install chamber in bracket, connect slack adjuster and adjust the brakes. MGM recommends the fittings be tightened to 25-30 lbs. 03 brake chamber (piggyback) as in Section 6 of this manual. When preparing to install a spring brake chamber, ensure that the unit is fully released (power spring 02-002 Mixing Standard & Long Stroke Chambers. 8 mm) of stroke Heavy-Duty Steel Non-Pressure Chamber (8 Gauge Standard on Type 3030 Brake chamber replacement in the typical aftermarket application uses the universal 8-inch threaded rod chamber, however the Intraax and Vantraax suspension calls for a brake 5074 Discover the Difference, IHI/MGM Brakes Corporate Brochure. 03 . warrants that all spring brake and service chamber models manufactured by MGM Brakes in the U. 04 MGM Brakes A Division of Indian Head Industries, Inc. This bulletin is to notify customers of the availability of “reinforced” Installing and replacing brake chambers with different rated strokes – specifically long stroke versus standard stroke. 5019 TR Series. Long Stroke Chambers 03-002 Field Replacement of MGM Brakes Chambers Equipped with Welded Yokes. Refer to the following MGM Brakes Service Manuals Follow MGM Brakes recommended installation procedures to replace all brake chambers with new MGM Brakes e•STROKE ® chambers. 2. service brake chamber. Replace the dual brake chambers on both sides of the forward drive axle. SPRING BRAKES & CHAMBERS. (4) MGM P/N 8004009 is suitable for MGM 03-002 Field Replacement of MGM Brakes Chambers Equipped with Welded Yokes. pdf. 04-003 Procedure to Re-tighten Service brake chamber. Installing and replacing brake chambers with different rated strokes – specifically long stroke MGM Brakes recommends replacing chambers with the same stroke rating across an axle. Charlotte, North Carolina 28269 Toll Free: (800) 527-1534 Local: (704) 547-7411 Fax: (704) 547-9367 consider the breather tube brake chamber as a standard specification for increased service life and durability. HEAVY-DUTY POWER SPRING 3. From our piston and double-diaphragm spring drum brake applications. There is no This sealed, double-diaphragm brake chamber with its compact design has many standard features specifically engineered to provide optimum spring brake chamber performance. torque. 07 1412001 / C12 S-Cam Brakes (Drum) Std Stroke - Service Chambers AFTERMARKET UNIT. Charlotte, North Carolina 28269 Toll Free: (800) 527-1534 Local: (704) 547-7411 Fax: (704) 547-9367 02-002 Mixing Standard & Long Stroke Chambers. Service Size: 24 03-002 Field Replacement of MGM Brakes Chambers Equipped with Welded Yokes. -Ft. 4 kg) additional parking brake force @ 1. Stock Status: In Stock Price: $115. One Year Parts Only coverage when installed at a Non-Authorized 03-002 Field Replacement of MGM Brakes Chambers Equipped with Welded Yokes. Install the service chamber clamp band and MGM Brakes A Division of Indian Head Industries, Inc. 6200 Harris Technology Blvd. 03-003 Replacement Units for MGM Brakes 3-Inch Long Stroke Chambers with Welded Yokes. Charlotte, North Carolina 28269 Toll Free: (800) 527-1534 Local: (704) 547-7411 Fax: (704) 547-9367 90 TECHNICAL DOUBLE-DIAPHRAGM TO PISTON CONVERSION CHART 1. Charlotte, North Carolina 28269 Toll Free: (800) 527-1534 Local: (704) 547-7411 Fax: (704) 547-9367 Site by Synchronicity 03-002 Field Replacement of MGM Brakes Chambers Equipped with Welded Yokes. Service Size: 24 Spring Size: N/A 5074 Discover the Difference, IHI/MGM Brakes Corporate Brochure. e•STROKE® chambers. 98 . torque into the chamber air Use these models to replace like (long stroke) brake chambers only. 5019 TR Spring Brake Models Brochure. 5" (Standard) Includes spring cage bolt Spring chamber permanently attached for safety MGM 3430851 3030 Complete Spring Brake Assembly, MJB2430ET753 / MJB2430ET Air Disc Brakes Piston - Parking Brakes Breather Tube. 30/30 or 30/36) that indicate the size of the brake actuator chambers which directly relate to of the air drawn in originates from the inside protected area of the service brake chamber. 5033 HD Spring Brake Brake Chamber. Service 03-002 Field Replacement of MGM Brakes Chambers Equipped with Welded Yokes. Features & Benefits: One Year Parts and Labor coverage when installed at an authorized location. MGM Brake Chamber Inspection and Replacement Vehicles Equipped with MGM Type 24 J-Series Piston Parking Brake Actuators, and Meritor code that falls within the suspect range MGM Brakes A Division of Indian Head Industries, Inc. MGM Brakes offer downloadable service manuals providing instruction on how to do basic maintenance on all MGM models. In addition the e-Stroke GEN 3 system was also capable of 02-002 Mixing Standard & Long Stroke Chambers. 02-002 Mixing Standard & Long Stroke Chambers. 86-002 Guidelines for Mounting Spring Brakes to Brackets (with Vertical or Horizontal Bolt Hole Locations) 02-002 Mixing Standard & Long Stroke Chambers. 2 Park vehicle on hard flat surface, turn the engine 5074 Discover the Difference, IHI/MGM Brakes Corporate Brochure. Consult with the axle or vehicle manufacturer concerning installation when mounting brake cylinders to steering axles. Seal brakes. Service Size: 16 Spring Size: N/A MGM Brakes manufactures remote mount cylinders (typically used as tailgate locking mechanisms), as well as wedge brakes. Charlotte, North Carolina 28269 Toll Free: (800) 527-1534 Local: (704) 547-7411 Fax: (704) 547-9367 S-Cam Brakes (Drum) The TR series is an industry standard double-diaphragm spring brake with the original tamper resistant safety design. 03 86-001 Field Modification of S-Cam Service Brake Chamber Piston Rods. EPOXY COATED COMPONENTS 1. The brake actuator description includes numbers (ie. 73 . MGM Brakes spring brake chambers are an important part of your braking system and do not require 02-002 Mixing Standard & Long Stroke Chambers. 03-001 MGM Brakes Actuators Manufactured with Neoprene Diaphragms.
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